Metallic Inserts

RUDLOFF-STRONGFORCE (RSF) OFFER A COMPLETE AND INTEGRATED SOLUTION FOR WIND TOWER STRUCTURES.

In addition to the prestressing system, RSF supply all metal components required for the cast in-situ and precast elements for the erection of wind tower structures. This provides a complete and integrated solution for concrete and hybrid wind projects, streamlining the procurement and management process of clients supply chains.

Metallic inserts are indispensable components in the construction of concrete wind towers, serving various critical functions to enhance both structural integrity and operational efficiency. These inserts come in diverse forms, such as lifting inserts, fixing inserts, grounding systems, and anchor bolt systems, they play specific roles throughout the construction and lifespan of wind towers.

Lifting inserts are integrated into the concrete segments of wind tower components during construction. Their primary purpose is to provide secure attachment points for lifting equipment, enabling the safe and precise installation of heavy tower sections, nacelles, and rotor blades. By evenly distributing the load, lifting inserts prevent damage to the concrete structure and expedite the assembly process, resulting in reduced construction time and costs.

Fixing inserts are instrumental in securing auxiliary components to the wind tower structure. These components include ladders, platforms, safety equipment, and sensors. Fixing inserts ensure the stability and safety of the tower by securely fastening these essential elements. Additionally, they simplify maintenance tasks, allowing technicians easy access to various parts of the tower.

Grounding systems are crucial for protecting wind towers from lightning strikes and electrical surges. They comprise metallic conductors and grounding inserts strategically placed within the tower. These inserts safely dissipate electrical energy into the ground, safeguarding sensitive electrical and electronic components. Grounding systems are indispensable for ensuring the tower's longevity and operational reliability.

Anchor bolt systems are employed to fasten the wind tower's base securely to its foundation. These systems provide the essential stability and support required to withstand the forces of wind, vibrations, and other environmental factors. A secure connection between the tower and its foundation is paramount for preserving the tower's structural integrity throughout its operational life.

RSF’s Metallic inserts fulfill critical roles in ensuring safety, stability, and functionality of concrete wind towers.

They facilitate safe installation, support the attachment of vital components, safeguard against lightning strikes, and fortify the tower's structural integrity. As wind energy continues to gain prominence as a clean energy source, these metallic inserts remain pivotal in the construction and maintenance of wind towers, contributing to the sustainability of renewable energy generation.

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Since 1965, we’ve partnered with clients in over 50 countries across six continents—delivering more than 600 civil structures, over 24 million square metres of building works, and 700+ wind towers. Our optimised engineering solutions improve project efficiency, enhance construction methods, and support global sustainability goals.

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16
 Countries
System Supply
50
 + Countries
Building Structures
26
 Million+ m²
Civil Infrastructures
600
 + Projects
Wind Towers
850
 + Projects
Building Rehabilitation
350
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